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Turnkey PVD Coating Plant Setup & Installation in Pakistan

Building an industrial PVD facility requires far more than dropping a vacuum chamber on a factory floor. Led by Engr. Tariq, Fusion Coatings engineers your complete operational ecosystem: electrical load calculations, industrial chiller loops, pneumatic lines, ultrasonic cleaning lines, helium leak detection, planetary jigging, and comprehensive recipe training.

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Comprehensive Engineering Scope

The 6 Engineering Modules of a Turnkey PVD Plant

We oversee every critical stage to ensure zero downtime, rapid pump-down cycles, and flawless titanium bonding from Day 1.

01

Civil & Factory Architecture

Detailed 2D/3D plant layout drawings. Optimizes material workflow from raw unpolished stainless steel, polishing area, ultrasonic cleaning room, vacuum chamber loading bay, to final dust-free packaging.

02

Substation & Power Cabling

Electrical load distribution (75–150 kVA), dedicated transformer sizing, harmonic filter capacitors, busbar trunking, and automatic changeover switchgear for backup generator integration.

03

Thermal & Pneumatic Piping

Seamless closed-circuit cooling water loops with dual backup circulating pumps, 20–30 TR chillers, and zero-moisture compressed air lines operating pneumatic vacuum valves.

04

Surface Pre-Treatment Line

4-stage ultrasonic chemical degreasing tanks, DI water filtration, and hot air drying ovens. 90% of coating adhesion failures are caused by improper washing; our chemistry eliminates all risk.

05

Custom Planetary Jigging

Custom fabrication of SS 304 satellite planetary fixtures. Enforces the strict 35–75 mm plasma line-of-sight clearance, ensuring that complex chairs, door handles, and tables receive 100% uniform color.

06

Operator Recipe Training

Comprehensive 2-week training covering computerized recipe programming for 24K Royal Gold, Rose Gold, Titanium Black, and Champagne Gold, as well as vacuum maintenance and seal replacement.

BUILD YOUR INDUSTRIAL COATING EMPIRE

Schedule a Plant Setup Consultation Today

Whether you are buying one of our ready stock used machines in Lahore or importing a brand new multi-arc plant from China, Fusion Coatings ensures your factory starts smoothly, profitably, and without costly mistakes.